Ketchup production line cleaning sorting beating and concentration machine processing flow

Core equipment of tomato sauce production line
‌1. Raw material pretreatment equipment‌
‌Intelligent sorting and cleaning machine‌
Integrated bubble cleaning, high-pressure spraying and flotation functions, it can simultaneously complete the removal of mud and sand, the removal of rotten fruits and the separation of fruit stems. Some models are equipped with AI visual recognition to realize automatic sorting of impurities‌.
‌2. Crushing and enzyme inactivation equipment‌
‌Thermal crushing unit‌
The double-shaft crusher equipped with heating function, while crushing tomatoes to 5-10mm particles, heats the material to 85-90℃ through steam or electric heating, and simultaneously inactivates pectinase and oxidase‌13.
‌3. Refining and processing equipment‌
‌Dual-channel pulping machine‌
Adopting a stepped screen design (the first channel is 1.5-2.0mm to remove coarse fibers, and the second channel is 0.6-0.8mm to purify the pulp), it is equipped with a variable frequency motor to achieve a pulping rate of >95%‌. ‌Centrifugal separator‌
Separate the pulp and seeds through high-speed rotation (2000-3000rpm) to prevent the seeds from breaking and affecting the taste‌.
4. Concentration system‌
‌Multi-effect vacuum evaporator‌
Three-effect/four-effect forced circulation tubular concentration equipment, vacuum degree up to 600-700mmHg, low temperature (50-60℃) evaporation of water, tomato sauce concentration endpoint control accuracy ±0.5°Brix‌.
‌MVR mechanical steam recompression unit‌
Energy-saving equipment, recycles secondary steam through heat pump technology, and the energy consumption is only 1/8 of traditional concentration equipment (suitable for large-scale automated production lines)‌.
‌5. Sterilization and filling equipment‌
‌UHT ultra-high temperature instantaneous sterilizer‌
The tubular sterilization system can heat the sauce to 90-95℃ within 20-30 seconds, and the lycopene retention rate is >90%‌. ‌Aseptic large bag filling line‌
Supports 220L aseptic bag filling, with a filling accuracy of ±0.2kg.

The tomato sauce production line is primarily utilized within the food processing industry to manufacture a diverse range of tomato-based products, including traditional tomato sauce, spicy tomato sauce, and more. These items serve as condiments, cooking ingredients, and sauces, finding widespread application in various culinary creations and dishes.

• Tomato Paste: Tomato paste, a concentrated product derived from cooking down tomatoes to eliminate excess moisture, boasts a thick consistency and intense tomato essence. It serves as a foundational element in sauces, soups, and numerous culinary dishes.
• Ketchup: Tomato ketchup, a popular condiment, blends tomato paste with vinegar, sugar, and spices to create a smooth texture, sweet-tangy flavor, and vibrant red hue. Often used as a topping for burgers, hot dogs, and fries.
• Sauce: Tomato sauce combines tomato paste with onions, garlic, herbs, and spices to yield a smooth texture and rich flavor. It is ideal for enhancing pasta dishes, stews, and pizzas.
• Juice: Tomato juice, a refreshing beverage, is extracted from ripe tomatoes to preserve their natural flavor and nutrients. It can be enjoyed on its own or used as a base for cocktails and smoothies.
• Puree: Tomato puree is a thick and velvety product obtained by cooking and straining tomatoes to remove seeds and skins, offering a concentrated tomato essence for soups, sauces, and marinades.
• Crushed Tomatoes: These are produced by roughly chopping or crushing tomatoes, providing a chunky texture suitable for recipes like chili, pasta sauces, and salsas.
• Diced Tomatoes: Diced tomatoes are created by cutting fresh tomatoes into small, uniform pieces, commonly used in soups, stews, and casseroles for easy incorporation.

These tomato-based products are packaged in a variety of formats to meet market preferences and consumer demands. Packaging options include cans for prolonged shelf life and convenient storage, sachets and stand-up pouches for single servings or on-the-go consumption, as well as glass bottles, plastic bottles, and gable tops in various sizes for user convenience. These packaging solutions ensure that the products retain freshness, flavor, and convenience for consumers to savor.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of tomato production line

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for tomato project

Shanghai Gofun machinery company offers all kinds of the tomato processing line.

The raw materials used in the tomato processing line can include fresh tomatoes, tomato paste, and more. The final products that can be obtained from the processing line include tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomatoes, and more.

The end products are packaged in various forms, including aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, gable tops, and more.

After-Sales Service

1.debugging equipment

2.Oversea technical support

3.Oversea equipment maintenance

4.English speaking engineers available to provide technical support

Our Services for tomato processing plant

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design