Product description of the apple processing line
The application and process of the applesauce production line will be adjusted and optimized according to product type, production scale and market demand to produce high-quality applesauce products that meet market demand.
- Apple Receiving and Washing Stage: This initial step involves gathering and inspecting fresh apples to verify their quality. The apples undergo a thorough washing process to effectively remove dirt, debris, and any residues present.
- Sorting and Grading Stage: Apples are sorted according to criteria such as size, color, and ripeness to ensure that only premium apples progress to the subsequent processing stages.
- Apple Peeling and Coring Stage: In this phase, apples are peeled and cored to eliminate the skin and core, preparing them for further processing steps.
- Cutting and Slicing Stage: Once peeled and cored, apples can be sliced or cut into various sizes as required for the final product, such as apple slices for snacks or pie fillings.
- Apple Pressing and Extraction Stage: This step involves extracting juice from the apples. The apples are pressed or crushed to extract juice, separating it from the pulp.
- Filtration and Clarification Stage: The apple juice undergoes filtration to remove any remaining solids or impurities, resulting in clear and pure apple juice.
- Pasteurization and Preservation Stage: To ensure safety and extend shelf life, apple juice is pasteurized to eliminate harmful bacteria and microorganisms.
- Concentration Stage: Some apple products, like apple concentrate or puree, require the removal of water to enhance flavor and increase shelf stability. Concentration techniques are employed to achieve this.
- Packaging and Filling Stage: The final apple products are packaged in containers such as bottles, cans, pouches, or jars. Proper packaging ensures adequate sealing and preservation, maintaining the freshness and quality of the apple products.
Gofun can not only provide apple processing equipment for your factory, but also provide a complete A to Z solution, including:
- technical advice
- Designing custom solutions
- Equipment manufacturing
- Installation, commissioning and onsite training
- 1 year warranty after sale
- Lifetime service
- package design and supply
Main parameters of the apple production line
| Product name: | One-stop solution for apple processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh apple |
| End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
| Final product Brix: | 10%~12% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Final products & Package types for the apple project
Shanghai Gofun machinery company offers all kinds of apple processing line.
The raw materials are fresh apples, apple juice, etc., and the final products are apple paste, apple sauce, apple juice, apple powder, apple slices, etc.
- Apple Juice: The apples undergo washing, crushing, and pressing to extract their juice. After filtration and pasteurization, the juice is packaged in bottles or cartons. It serves as a refreshing beverage or a versatile ingredient in various culinary creations.
- Apple Sauce: Apples are peeled, cored, and cooked to a soft consistency. The cooked apples are then mashed or blended to form a smooth sauce. Flavor-enhancing ingredients like sugar may be added. Apple sauce is commonly used as a condiment, cooking ingredient, or dessert topping.
- Dried Apple Slices: Apples are sliced thinly and dehydrated through methods like air drying or specialized drying equipment. The dehydration process removes moisture, resulting in preserved apple slices with an extended shelf life. These dried slices can be enjoyed as a nutritious snack or utilized in baking, cereals, or trail mixes.
- Apple Pie Fillings: Apples are peeled, cored, and sliced before being cooked with sugar, spices, and occasionally thickening agents to create a sweet and flavorful pie filling. Once prepared, the filling is packaged in containers or cans, ready for use in pie-making or other baked goods.
Final packaging includes aseptic bags, metal boxes, sachets, stand-up sachets, PP containers, glass jars, PET bottles, gable tops, etc.
