Shanghai Gofun Machinery Co., Ltd.
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Complete Automatic Pineapple Juice Production Line SS304 Food Standard Material
Description
Gofun Machinery offers a comprehensive pineapple processing production line that enables the production of a wide range of final products from fresh pineapples. These products include pineapple juice, concentrated juice, beverages, jam, dried pineapple, and more. Packaging options for these products are diverse and can include aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, roofed bottles, and others. Among the most favored industrial pineapple processing production lines are:
1. Pineapple Juice Concentration Processing Line
2. Pineapple Juice Processing Line
3. Pineapple Beverage Processing Line
4. Dried Pineapple Processing Line
| Raw material | Fresh pineapple |
| End product | Concentrated juice or clear juice, beverage, jam, dried fruit, etc |
| Capacity | 3 tons / day -1500 tons / day, according to customer |
| Juice yield | 40~50% |
| Initial sugar content | About 14% Brix |
| Terminal sugar content | 58-60 Brix |
| Product packaging | Aseptic bag, glass bottle, PET bottle, Metal can and etc |
Advantages
Shanghai Gofun Machinery Company's pineapple processing line is renowned for its exceptional efficiency, water-saving design, high extraction rate, stringent quality control, operator safety measures, and more.
The pineapple processing production line comprises several key stages, including cleaning, sorting, crushing, belt juice extraction, enzymatic hydrolysis, filtration, evaporation, sterilization, and filling. Each step is meticulously designed to meet international quality standards and ensure the production of top-notch pineapple products.
The line begins with the cleaning process, which ensures the removal of impurities from the pineapples. The sorted pineapples then undergo crushing to extract the juice effectively. Belt juice extraction is employed to maximize the juice extraction rate.
Enzymatic hydrolysis is utilized to enhance the flavor and aroma of the pineapple products. The extracted juice is then subjected to filtration to eliminate any remaining solids or impurities. Evaporation is carried out to concentrate the juice, resulting in a more robust flavor profile.
Stringent sterilization measures are implemented to guarantee product safety and microbial control. Finally, the processed pineapple products are carefully filled into appropriate packaging options.
Features
1. High processing capacity: varied from 20 T/day to 1500 T/day.
2. Multiple use: the processing line can deal with similar characteristics of fruits.
3. Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.
4. High output: Tubular type pasteurizer is used to improve the high output percentage of pineapple.
5. High efficiency: The high-efficient belt juice extractor is adopted, which improves the juice extraction efficiency and yield.
6. Energy-saving: Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.
7. Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.
8. Energy recovering: Various energy recovery measures are adopted, which improves the energy utilization efficiency and greatly reduces the production cost.
9. Healthy and safety: UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.
10. Label-saving: The complete production line is equipped with a self-contained CIP (clean-in-place) system, which reduces labor intensity and guarantees a high level of hygiene.
Flowchart
Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
Our Services
Pre-Sales Service: Our team of engineers at Shanghai Gofun Machinery Company specializes in designing and producing customized equipment lists tailored to meet our customers' specific requirements, capacity needs, local voltage specifications, and workshop conditions. We take into account crucial factors such as water supply, power supply, steam, and other relevant aspects when designing the production process for our customers.
To ensure the utmost quality, all materials used in our equipment are constructed from SUS304
Before shipment, we offer our customers the opportunity to visit our facility and personally test the equipment.
On-purchase Service: All machines are manufactured according to the contract and drawings. After receiving full payment, we will arrange for shipment in the shortest possible time. All exported machines are packaged in wooden crates. We will send installation instructions together with the machines.
After-sales service: After machines reach buyer’s workshop, we will arrange our engineers to install. The quality guarantee is one year. We will supply whole-life service.