Shanghai Gofun Machinery Co., Ltd.
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Industrial Apple Juice Production Machinery Apple Beverage 50T/D Turnkey Service
Product description of the apple processing line
Shanghai Gofun Machinery Equipment Co., Ltd. specializes in R&D and sales of fruit and vegetable processing equipment, with rich engineering project experience, strong technical strength and new product development capabilities. company. The company integrated and absorbed the advanced concepts of European mechanical design, and carried out a comprehensive technological transformation on processing technology and equipment for fruit juices, jams, dried fruits, beverages, etc.
We specialize in the design and sale of full-line processing and packaging equipment with a daily processing capacity of 10-1500 tons. From selecting production technology to developing and configuring cost-effective equipment, we build it for you. The company has been involved in the development of fruit and vegetable processing equipment for tomatoes, apples, mangoes, peaches, broccoli, etc. in various parts of China, including Xinjiang, Inner Mongolia, Gansu, and Guizhou, and has received high praise from users. At the same time, the products are not only exported to Africa, Southeast Asia, South America and other regions, but also to Europe, America and other well-known developed countries.
Shanghai Gofun Machinery Co., Ltd.'s apple and pear processing production line is characterized by high efficiency, water saving, high extraction rate, product safety and quality control, and operator safety control.
Main parameters of the apple production line
| Product name: | One-stop solution for apple processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh apple |
| End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
| Final product Brix: | 10%~12% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Key process of the apple processing line
Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.
1. Discharge platform
When fresh apples arrive, they are often unloaded by large trucks. So design unloading platform to unload fresh apples from truck with water gun and transport fresh apples to production line with water. In addition, the unloading area has another function of pre-washing fresh apples before processing.
2. Elevator
This machine is used to delivery fresh apple from outside the building to inside.
3. Washing
Fresh apples should be carefully washed before removing the skin and seeds. Additional cleaning stages can be added if cleaning requirements are high. It is also possible to add ultrasonic cleaning and ozone cleaning to enhance the cleaning effect.
4. Sorting
After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.
5. Crushing
The GFM-FC series crushers have the most advanced working principle, higher manufacturing precision and highest crushing capacity. Mainly used for crushing various fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. It can finely grind the raw material and improve the working effect of the following process. This machine consists of feed hopper, side cover, frame, main shaft, bearing seat, motor, motor structure, discharge hopper, etc.
6. Preheating
A pre-heater is used to heat the crushed material and the temperature is generally adjustable from 45°C to 85°C. This processing step helps improve the juice yield in the next step and can also preserve the color and taste of the final product.
7. Belt type juice extractor
Gofun researched advanced foreign technology to create the belt press. This is an efficient press, which is very important as it can increase the juice capacity while processing fruit and vegetable juices. Used for squeezing apples, pears and other fruits and vegetables. More than 70% fruit juice. Energy saving and automatic control.
9. Sterilizing
Apple puree and applesauce are made in a tube sterilizer. Sterilization temperature and exposure time are adjustable. This machine maintains an ultra-high temperature of approximately 115°C for 30 seconds and then immediately cools to room temperature. This maximizes the taste and nutritional content of your apple puree or applesauce concentrate. The entire system is under programmable control. The operating system adopts a man-machine interface image that helps intuitively understand the working status of each component of the equipment.
10. Aseptic Filling
Aseptic filling machines are used in conjunction with test-type sterilizers. This is a closed loop. Prior to production, loops are fully sterilized to provide a sterile environment. The filling chamber is also vapor protected, ensuring that the filling medium is also sterile. Security - Provides various security methods. Adopts mirror welding technology to achieve clean and smooth welding. Independent control panel. The sterilizer is provided with his CIP and Auto SIP. It can be easily adjusted to accommodate various capacities and sizes of sterile bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the apple sauce or ketchup.