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Advanced Manufacturing Technology Mango Juice/Jam Production Plant
Product description of the mango processing line
Mango processing line can produce from fresh mango to different kinds of final products. Popular products such as mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice and mango beverage processing line are manufactured in aseptic bags in drums from fresh mango to finished product.
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Main parameters of the mango production line
Product name: | One-stop solution for mango processing line |
Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
Raw material: | Fresh mango |
End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
Final product Brix: | 14%~20% |
Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
The main material for machines: | Food grade SUS304 or SUS316 |
Warranty: | 12 months after commissioning |
Operator needed: | About 10~12 persons |
Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
1. Fresh fruit capacity can be customized from 60 tons/day to 1500 tons/day.
2. The design of the entire production line is compact, scientific, stable operation, high efficiency, energy saving and low steam consumption.
3. The final mango paste is filled into aseptic bags in drums.
4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.
5. In addition to aseptic bagging, we also handle metal cans, small bags, standing pouches, glass jars, PET/PP containers, etc.
6. The production line points adopt the international first brand.
7. His Brix of final tomato paste can be designed as customer's requirement.
8. The operation is simple and human.
9. We can also design customized processing lines for different kinds of fruits and vegetables.
10. Waste from the production line can be produced into fertilizer.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mangoes arrive, it is usually difficult to unload them with a large truck.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Before crushing, need to washing fresh fruit carefully.
4. Sorting
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Destoning
The mango de-stoner runs at a speed of 1470 r/min and crushes fresh mangoes to ensure that all mango cores and peels are thoroughly cleaned. This greatly reduces waste and improves pulp production.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃.
7. Pulper and refiner
This machine is also running at a speed of 1470 r/min, which creates centrifugal force and pushes the product through the screen to refine the product.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
For mango pulp puree we use the tube in tube type sterilizer for sterilizing.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.