Shanghai Gofun Machinery Co., Ltd.
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High Quality All In One Service Tomato Juice Production Machine SUS 304
Product description of tomato processing plant
The popular products like tomato paste, tomato sauce & ketchup, tomato juice processing line, which produce from fresh tomato to the final product with aseptic bag in drum.Tomato processing line can produce from fresh tomato to different kinds of final product.
The processing line mainly includes: fresh tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the tomato paste with aseptic bag in drum.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
Main parameters of tomato production line
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz |
| (adjustable to client's country standard) | |
| Advantages: | Energy-saving, high efficiency, water-saving |
After-Sales Service
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support
Flowchart of tomato paste/ sauce or ketchup processing
Final products & Package types for tomato project
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
Key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Discharge platform
We design the discharge platform and use water gun to discharge fresh fruit/tomato from truck, also use water to delivery fresh fruit/tomato to the processing line. When fresh tomato come, normally with big truck, if discharge with human, it would be very difficult.
2. Elevator
This machine is used to delivery fresh fruit from outside the building to inside.
3. Washing
For washing we can use bubble washing machine and spray washing machine together. Before crushing, need to washing fresh fruit carefully. If the washing requirement is high, more stages of washing can be added. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
4. Sorting
The surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Crushing for tomato processing
GFM-FC series crusher has most advanced working principle, higher accuracy of manufacture and best crushing functions.
6. Preheating
This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product. The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃.
7. Pulper and refiner
This machine is also running with speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, helps to refine the product. Normally we use double stage of pulper and refiner, the screen of each stage is different.
8. Evaporating
Vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator.
9. Sterilizing
For tomato paste we use tube in tube type sterilizer for sterilizing. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.The sterilizing temperature and holding time is adjustable.
10. Aseptic Filling
It’s a closed cycle. The aseptic filling machine works together with the tube in tube type sterilizer. Before production, the cycle will be fully sterilized to make sure the aseptic environment. Separate control panel.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for tomato processing plant
1. Factory building and design
2. Marketing suggestion
3. Final packing suggestion and design
4. Technical support